VINIF.2022.DA00114 – Development of gastric retentive drug delivery systems containing levodopa and carbidopa for individualized treatment of Parkinson’s disease using 3-dimension printing technology

project manager image
Principle Investigator
Dr. Vo Quoc Anh
Host Organization
Hanoi University of Pharmacy

Urgency

Personalization of treatment is an inevitable trend of modern medical care to optimize drug response and reduce harmful effects of drugs on each patient, in which the foundation is appropriate monitoring, dose adjustment and drug release kinetics. Three-dimensional printing (3D printing) has emerged as a new technology platform that meets the requirements of personalized drug production, allowing flexible customization of size, dose unit, drug release kinetics, or combine multiple active ingredients in one preparation unit. Furthermore, the 3D printing drug preparation process is completely automatic, fully controlled by computer, has high accuracy and repeatability, especially suitable for the electronic medical care model. Levodopa is the first-line drug, the gold standard in the treatment of Parkinson’s disease. However, the patient’s response to the drug is very different and depends on the stage of the disease. Therefore, in the early stages of treatment, the doctor must find the appropriate dose and the dose must also be adjusted during treatment. In addition, the bioavailability of drugs is often very low (only about 30%), fluctuates widely between individuals, and is not even stable within the same individual. The drug has a short half-life (< 1 hour), is quickly hydrolyzed in the periphery, and is the cause of serious side effects of the drug. Controlling the drug’s sustained release in the stomach, combining it with carbidopa (a hydrolysis inhibitor) in a formulation unit and optimizing appropriate release kinetics is a potential solution to overcome the inherent pharmacological disadvantages of the active ingredient. This dosage form has the potential to replace the surgical method of injecting levodopa gel into the duodenum through a transabdominal tube, which has many potential risks of infection, stray tubes, difficulty in complying with treatment, and especially very high cost. The new oral drug delivery system containing levodopa/carbidopa is estimated to have a much lower cost and will create opportunities to access modern therapy for many patients, reducing the medical burden on families and society, while improving the quality of life for patients.

Novelty

Personalization of treatment is being applied and gradually expanded in developed countries and is an inevitable trend of modern medical care. This project research drug production using 3D printing technology, which is an indispensable new technology platform in personalized drug preparation, allowing the creation of new structures and dosage forms that current pharmaceutical manufacturing platforms cannot achieve. The success of the project will open up solutions to overcome the pharmacological shortcomings of active ingredients, to optimize treatment effectiveness and overcome adverse drug reactions. Currently, no research on the preparation of a controlled gastric drug delivery system containing levodopa/carbidopa using 3D printing technology has been published. In Vietnam, we have not seen any research on the application of 3D printing technology in personalized medicine preparation being implemented.

Objectives

– Develop printing filament formula and manufacturing process parameters. The printing filaments must have suitable chemical and physical properties for 3D FDM printing.

– Design the model, perform the printing process and evaluate the quality characteristics of the dosage form. Develop mathematical models to describe the relationship between formulation and process parameters to dosage form properties, supporting the individualization of printed drugs.

– Monitor the movement of the dosage form in the digestive tract of experimental animals. Evaluate the bioavailability and pharmacokinetics of the dosage form in experimental animals.

Tasks

– Develop formulas and manufacturing processes for printing filaments suitable for 3D FDM printing techniques; Build printing models, perform drug printing and evaluate the characteristics of the dosage form. Build mathematical models that demonstrate the correlation between input variables and the properties of the dosage form.

– Monitor the movement of the dosage form in the gastrointestinal tract of experimental animals. Evaluate bioavailability and pharmacokinetics of the developed dosage form in experimental animals.

project manager image
Principle Investigator
Dr. Vo Quoc Anh
Host Organization
Hanoi University of Pharmacy

Tags

Expect Progress
01/12/2022
30/08/2023
Phase 1

– Selection of suitable polymers and corresponding standards for printing; Control of drug release from polymers and polymer blends; Selection of plasticizers and appropriate ratios;
– Survey results of influencing factors, process parameters, basic characteristics of printing fibers; design models of dosage forms, 3D printing parameters controlling drug release kinetics;
– Conclusions on drug crystalline forms, changes in crystalline forms if any; Drug-excipient interactions in the formulation;
– Process for creating fibers containing barisulfate capable of being printed into dosage forms;
– Sample processing procedure, sample analysis, and assessment of bioanalytical analysis methods according to US-FDA and ICH criteria; – 01 report at an international conference/paper in a reputable national journal accepted for publication.

30/08/2024
Phase 2

– Successful selection of plasticizers and formulation of optimal fiber for the 3D printing process; Formulation and process for creating printing fibers with appropriate physical and chemical properties for 3D printing; Correlation between fiber properties and 3D printability of the designed dosage forms;

– Conclusions on morphology, potential chemical interactions of drug-excipient in the formulation; Relationship between structural factors and quality properties of dosage forms; Analytical models describing the relationship between input variables and output variables; feasible preliminary experimental results;

– Printed dosage form samples from optical barrier fibers and X-ray images of the tablets;

– Results of experimental condition surveys, drug concentration in serum when tested with samples representing different pharmacokinetics;

– Draft synthesis of experimental data (for completed content);

– Draft report summarizing the project’s contents (for completed content);

– Presentation of 01 report at an international conference/paper in a reputable national journal accepted for publication;

– Submission of Paper Q1 No. 1 for publication;

– Acceptance of 01 useful solution application and evaluation by the Scientific Council on the expertise;

– Main activities of the project included in the research outline of the doctoral student; the doctoral student carried out the main tasks during the participation.

30/05/2025
Phase 3

– Controlled process and formulation of printing fibers based on formula characteristics and technical specifications; Parameters of the fiber extrusion process and the influence of extrusion fiber properties on 3D design;

– Conclusions on the morphology of drug in dosage forms, drug-excipient interactions, polymorphic changes; Influence of structural parameters on quality characteristics of dosage forms; Regression equations describing the impact of input variables on product quality characteristics;

– Conclusions on the journey of optical barrier drug samples in the animal digestive tract;

– Analysis results of drug concentration over time, pharmacokinetic parameters;

– Paper Q1 No. 1 and No. 2 accepted for publication;

– Synthesized experimental data for the entire project;

– Summary report of the project contents;

– Design samples for printing dosage forms meeting quality standard requirements have been developed;

– 3D printing process for levodopa and carbidopa-containing drugs: steps and technical specifications;

– Product standards for tablets containing levodopa and carbidopa simultaneously: criteria, acceptance range, and testing methods for each criterion;

– Report on in vivo experiments of levodopa and carbidopa combination tablets: Study description, sample analysis method, report on drug pathway in the digestive tract, and pharmacokinetic parameters;

– Main activities of the project included in the research outline of the doctoral student; the doctoral student carried out the main tasks during the participation.

Tags